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Fig. 1. DMC coal washing process with a pump-storage system 1) Magnetite losses due to the drain and rinse screens is a fraction of the magnetite entering the DMC process.
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The flowsheets to be simulated consist primarily of coal washing units each with a target specific gravity of separation specified for each washing unit. The feed is allocated to each washing unit on the basis of separation by size in the screening operations. This is a fairly common arrangement for modern coal washing plant …
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The samples with wet magnetite also gave high recovery, but the samples with wet coal were detrimental to recovery and significant losses were observed. It was found that the magnetite stuck to the surface moisture of the coal. The use of a high-frequency screen improved recovery of the magnetite from the wet coal samples from 45.38% to 74.27%.
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The recovery of minus 100 mesh size material was generally in excess of 90 percent except, again, in plant C where the clean coal recoveries increased at a moderate rate with a decrease in size of material, attaining a maximum of only 80.0 percent recovery on the 100 by 200 mesh size material.
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